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  1. D

    dpro 160 idle issue

    the "other valve" i referred to was the mixture screw. i used this method to get my bike running right, try to follow the same steps and see if it works for you -turn mixture screw all the way in -turn mixture screw 1.5 turns out -start bike and let the engine warm up -turn idle screw up to...
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    lighter clutch?

    yeah that makes sense, i'll try straighten it up a bit. also what oil do i use to lube it? is there a special type?
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    lighter clutch?

    Hi guys, Lately after a long days riding, i'm finding the heavy clutch pull action to get very tiring. i've felt other clutches and mine is heavier than most. bike is a dpro 160. just wondering what options there were to try make it a little easier to pull. Thanks Danny
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    exhaust glowing red

    well just got back from my ride. had an absolutely awesome day! bike was flawless, really strong power and it ran strong all day long. no more popping under deceleration. throttle is clean and crisp all the way through the rev range. cheers for all the help guys!
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    exhaust glowing red

    ok well i checked for any leaks, there's was a tiny air leak at the inlet manifold. the rubber o ring that came with the oko didn't fit properly, and was in bad shape from factory. i replaced that. pulled the exhaust off again and tried re-fitting, it will not go up any more, possibly a dodgy...
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    exhaust glowing red

    nah mate it's still popping a bit under deceleration. it pretty bad to start with, but after fiddling with the mixture screw a bit it's much better, but still popping when i come off the throttle.
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    exhaust glowing red

    DHZ: yeah i used that method to tighten it, im sure the pipe is against the copper ring, and the ring is against the head, i pulled the ring out just then and it's all been squashed evenly, there's a perfect round indentation on both sides where it's sealing. i rekon i'll grab some of that...
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    exhaust glowing red

    well just pulled the whole exhaust off and had a look at the gasket, only 3/4 of it had been crushed, so the header wasn't on flat, this is because when i did it last time, the rear muffler was still held in by the bolt, so this time i tightened the headers completely first, then did the rear...
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    exhaust glowing red

    yeah im pretty sure it is mate, ive done the nuts up pretty much as tight as i can, and there's still about a 12mm gap between the flange and the head. i've uploaded a pic of the gap, thats an 8mm spanner. would you advise wrapping the head of the pipe in plumbers tape just to make sure it's...
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    exhaust glowing red

    stock exhaust with the baffle still in it. it's definitely taking much longer to start glowing. gonna take it out to a spot tonight to test run it.
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    exhaust glowing red

    *****update**** alright guys, i've swapped the exhaust gasket, and put in a new oko 26mm. exhaust is still glowing red after a few mins of idling. is it still running lean? i honestly don't know what could be causing this, maybe it's supposed to be like this? i've done valve clearances and...
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    exhaust glowing red

    yeah it was idling slightly high, i turned it down a bit, but still glowing red. im just holding the bike upright while its idling. hopefully the oko fixes it. i just dont want it doing any major engine damage by running so lean at the moment
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    exhaust glowing red

    just an update, i fitted the new exhaust gasket and did the valve clearances. it's still running hot. started her up cold and just let her idle, exhaust started glowing a bit after about 2 mins of idling. got a oko 26mm on the way, hopefully it fixes the issue. any other possible problems you...
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    help! what's this and how does it go back in!

    interesting idea, never even occurred to me, i'll get onto it!
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    help! what's this and how does it go back in!

    yeah mods have already started! i've already put a did chain on it, protapers, better tyres and i've got an oko 26mm on the way! not to mention replacing a lot of the nuts and bolts to better quality ones just for some extra piece of mind
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    New Bike Advice

    i know how ya feel man. i got myself a dpro 160 a week or so back. out of the factory the rear brakes were stuffed, the metal pin was broken and the pads just kept falling out. the exhaust wasn't done up properly, and upon inspection i know why, it was cos the person who did it up cross threaded...
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    help! what's this and how does it go back in!

    yeah i know aye, for the past week or so that i've owned my pitty, i've literally spent a few hours every day just tinkering with stuff and getting it all set up sweet. didn't know a thing about them before i started, and have learn't so much. but on a side note, thank god for this forum, it's...
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    help! what's this and how does it go back in!

    yeah i know, i was just curious to see what it was. lol next time i'll be more wary of taking random things off
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    help! what's this and how does it go back in!

    ahh yep thanks for that. i've managed to get it back in. i just finished doing the valve clearances for my first time, definitely not as hard as it's made out to be. they weren't far off from factory, but ive set them properly now.
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    help! what's this and how does it go back in!

    Hi guys, i was attempting to do my valve clearances for the first time, and took this thing off. what is it? and how do i get it back in? i'm trying to push in back in but it's not going all the way, feels to be spring loaded, do i just squash it back in? also is it supposed to face a certain...
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