Craig,
The muffler in your pictures above is not a match at all. The pipe is angled in the wrong direction!! lol. The one that you linked me in the PM you sent, the one on Alibaba looks about right, but I still have my doubts, it's cheap so I might just risk it.
The bikes you guys are talking about are FX bikes. We started about the same time, back in early 2000's but those guys have way more funding, man power and capital than I do. BUT, still they're having trouble getting off the ground. They're running a crowd sourcing campaign to gain funding so they can mass produce their bikes. It's not looking too good so far, they've been delayed for a year or two now. Just goes to show you how tough the market is.
Also, I'm sort of taking a different approach. I'm a pretty small backyard style shop, just a few frames a year. Working towards getting bigger but just having fun with it atm. My bikes are a bit different also. FX is pretty keen on keeping 8" travel up front, where as I tried that and didn't find it enough if you want to hit jumps so I rock 11" travel CR80 forks! With heavy springs, they'll take whatever you through at them even as an adult rider. yet they're still pretty light. And the rear suspension uses everything off a CR85 race moto so with a stiff spring it's super plush, tons of traction and can do doubles...FX would need some shock upgrades if you wanted to truly get some big airs. So not only can you trail ride my frames but you can race and jump them also. It's just a wicked all around fun bike for trails, racing track etc.
My site has a video showing the bike in action with the winter track installed but I should have some footage soon of the bike in action in the summer. Going to try to do a few other demonstration vids also.
about 6g's for a full build, pricey yes, but that's about as cheap as I can go and make it worth it. But it's a really special ride, more of a weapon actually. Guaranteed smiles from ear to ear when you ride it.
Working on the last two frames for this season, they need to go to heat treatment, then paint so might have them done by end of this season if I'm lucky, more likely for next summer...
I have one for sale for 4299$ Canadian, new build, new frame, just lower price because I'm using some of the used parts from my other builds, but even then, the parts are crazy nice condition. Engine has about 1 season of mild use, forks are 2005! etc. etc. Wish I could sell one to some Aussie friends but man, the shipping is ridiculous. You guys could probably get away with just the frame kit, if I boxed it up really tightly, probably cheaper to ship, I'd estimate 4 or 5 hundred. But shipping a fully assembled bike in a crate from Can to Aus, easily 2grand! sorta pointless. lol.
Anyway, thanks for the support guys, tell all your riding buddies also and keep checking my website for updates! That's the only way I'm going to grow. If you check out my clothing store, and you like something, just let me know what you want, it's cheaper for me to buy it and then ship it to you because I get discounts.
Jon-
DirtForce.