How to rebuild 160cc dhz

[stiggy_55]

Hey guys was just wondering if anyone would be able to give me a diagram of some sort on all the tension setting on replacing the piston of a 160cc dhz? and how to put it all back together and the timing ect?

 

[Carlts]

Not to difficult, need new gaskets, rings and piston. All bolts are tightened as normal. Head bolts are torque wrenched to roughly 16ft lb

have a look at these threads:

http://www.miniriders.com/motor-tutorials/33322-help-installation-tb-kit.html

http://www.miniriders.com/motor-tutorials/28151-yx150-160-155z-top-end-build-up-magneto-mod.html

 

[stiggy_55]

Is it possible to use old gaskets if i give them a good clean? as im only replacing piston an rings? and do you know how to do the timing?

 

[eichkay]

Is it possible to use old gaskets if i give them a good clean? as im only replacing piston an rings? and do you know how to do the timing?

paper gaskets yes you can providing you dont rip or damage them but the top head gasket i wouldn't .. gaskets are generally cheap enough so sorta seems pointless buying a piston and rings and not putting new gaskets in.. do you drain your oil, screen it of metal bits and stick it back in the motor ?

 

[stiggy_55]

Its all together and running with old gaskets just cleaned them up cause they seemed fine

 

[stiggy_55]

I also put all fresh oil in it

 

[Atomik_150_Rider]

its like a puzzle, pieces just bolt back together