$#@! Mack. That's border line obsessive compulsive disorder with engine tweaking. I like it!!
I love my OKO26 on the Lifan 140. No way perfect (never read this thread until now) and it sounds like I got a little lucky. My setup:
Always near sea level. Air temps between 23 and 33 not making a huge diff but humidity does (eg. humidity 50% versus 85% and I change the main jet).
I never drilled anything.
Screw = 1.75 (approx).
Slow = #38 (stock was #37. Tried 36 and 40. Have no 39).
Needle = 1 richer than mid.
Main = 100 or 102 (depending on the day). So quick and easy to change it. Have K95 to K105 in 2.5 steps.
Float level raised twice since new. Measurement = ??
32mm exhaust. 41mm muffler. But too loud
Inox oil on the slide and inside the cable.
Manifold rubber join: I chamfered (knife cut) and smoothed away (sanded) the step lip so the 26mm carb exit joins progressively to the 25mm alloy inlet.
Inlet: Hand sanded inside it with about 80 to 180 grit. It was UGLY in there.
CDI: stock. Coil: Akunar (orange). Plug: CR7HSA (by memory).
Filter: I have two options:
A) 48mm entry Unifilter 70x100 foam. Mounted directly to carb.
B) 62mm air duct snorkle. smooth bend to filter mounted under seat. Filter = 60mm entry. 80x100mm foam unfilter.
With either option: I can fit my extra stage filters over the core foam elements and the engine stills runs fine. Engine runs the same with option A or B. But B gives me much more options.
I was seeking nothing besides the ability to snap open the throttle at will. So I believe I am just slightly rich for the whole range. And a full rev out at any given throttle posn is compromised a little. And the jetting seems sensitive to one day versus another. But the only time I wait for a rev out is in 4th, and with 15:39 gearing I have no mini track needing that top speed.
I began by setting the screw to get a decent idle. Then by snapping the throttle to 1/4 open to set the slow jet. Then snapping to full open to set the main. Then from idle to 1/2 to tune the needle clip. Then I went back to checking the slow jet.
No throat "morphing" for me Mack. My engine aint no revver really. But she has grunt on demand. I love it, because it gives me huge room for error around corners. To be honest for a carb with no accel pump I am stoked. So many guys with FCR39 to 41mm AP carbs have bog issues.
Why am I so lucky? I suspect my Fuelstar TM-VC gizmo has a bit to do with the ability to burn a slightly rich mixture with little bad effects. A good experiment will be to go back to the Mikuni 24mm and work on it as best as possible and compare to the OKO26.