Firstly and in his absence, Thank you Thump140. I be eternally gracious.
It all started with an Ebay auction for a bike. Looking at the pics of it, doing some research and finding this thread, I worked out it was a Mikilon D7, same as the 2008 Blitz. $500 later and sans a shock, I had my bike ready to be torn down.
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This thread was read end to end, along with thumps OKO tuning thread and a few others. I had a long way to go. 6 months later, heres my beast.
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I ended up with a shock from a 03 KLX400. I asked a lot of questions of wreckers on size and length of shocks for many different bikes, then I was talking to a suspension specialist in south Brissy. He said buy original cause they are rated, tuned, valved etc for that bike and its weight and the linkage rates. So my mission began to find similar/better shock than original. I hadnt taught myself to weld at that stage so Thumps RMX shock was out of the question....little did I know !
The KLX400 (drz400...same bike) weighed the same and from all images I could determine the linkages were almost exact. Pricing was insane locally, upward of $350 for a rough second hand one. I checked the US and picked up an almost new shock for $56 plus $100 shipping. Bargain, and it was a very nice shock. Fitting was to be a challenge though, I needed to grind a bit of the cross member for the larger0taller and longer reservoir and also fillet some of the frame out and re weld it (I had to learn eventually). With all that done and a few washers and adapters made up for different bolt holes and to tidy the loose rear suspension linkages it was time to rebuild.
The Exhaust had to be bent around a bit to clear the shock reservoir but not too much.
So mods so far are:
KLX400 (03) shock
Cassoli CDI and coil pack
Bark busters (or rip offs)
150mm off the muffler and baffle removed
Sticker packs and graphics
Clear 6mm fuel line levelled out (since the photo was taken)
Replaced all nuts bolts screws with stainless and Nylocs or 12.9 tensile for frame and structural areas
Re greased everything during the rebuild.
Ive tuned the standard 26mm Mikuni, seems to be ok in the shed, steady idle and a breeze to start.
This weekend should be the maiden ride. I will post how the shock feels.
I'm aiming for the OKO 30 and YZF forks when I break the originals or my riding is good enough to need it.
Ive been riding road bikes for 25 years, this is my first crosser. The Speed triple has been a bit lonely in the garage next to this one lately.